for Manufacturing Flavourings

Safely handling Allergens & producing to Halal or Kosher standards really tests a production line’s capabilities.

Your Challenges

Recipes often contain powders with very different bulk densities & particle sizes, causing segregation of the mix on transfer.

Some powder mixes can become cohesive & poor flowing, which slow the line whilst blockages are cleared.

Dusty environments create cross-contamination risks and pose health risks to staff.

Our Experience

We work with manufacturers around the world, designing systems that enable them to fulfil orders quickly and at short notice.

We promote scaling-up of pre-mixes to reduce the number of weighments & diminish the risk of error.

How we can help

A system designed to optimise production flow is what we do. All process steps occur simultaneously for maximum efficiency.

The Cone Valve in each IBC handles all powder types & protects the blend during transfer, for great product quality every time.

A closed system design gives full dust containment for a cleaner environment and operator safety.

Our Approach

Fully contained at all times, the system is dust-free and reduces the space required for clean-room or safe zone status.

The modular design of the system is perfect to expand upon as you innovate & grow.

the Matcon Powders Handling system

This simple system is all you need to get started the right way.

By decoupling the processing steps we enable companies to achieve a flexible manufacturing system.

System Modules

The Matcon system is based on using Intermediate Bulk Containers (IBCs) to transport powders between manufacturing steps and as a blending vessel.

Because everything is contained within the IBC, there is no clean-down of the blender between recipe changes, which gives you ultimate flexibility of operation.

Formulate

No waiting for formulation.

Fill IBCs off-line for improved efficiency.

Blend

Mix any recipe, any time.

Eliminate time-consuming cleaning for instant recipe changeovers.

Pack

Prevent mix segregation.

Use the IBC Cone Valve for right first time, every time production.

Clean

Hygienic design for quick cleaning.

No system down-time with off-line cleaning of IBCs.

In Detail

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to find out how we can help you

Engineering

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Operations

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Management

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Our approach

Our systems help customers innovate and stay ahead of the competition.

The Cone Valve technology means that no matter what you might want to manufacture in the future, you will have the ability to handle the ingredients and recipes effectively – a future-proof solution!

We work in partnership with you to create the right system design to fulfil your business needs.

Companies we work with

Learn about the companies currently using Matcon Systems to optimise their production efficiency and profitability.

The Powder Handling Experts

Over the years we have seen a wide range of different powder types and production issues that our Cone Valve technology has been able to overcome. This gives us the confidence to believe we can handle any challenge you wish to put to us.