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INDUSTRIES

Beverages & Powder Drink Mixes Manufacturing Equipment

Frequent recipe changes can result in high manufacturing costs and excessive inventory if not carefully managed.

MATERIALS HANDLING SYSTEMS

Powder beverages processing and blending equipment

Our hygienically designed powder handling and mixing system is all you need for the efficient production of powder-based beverages and drinks. By decoupling the processing steps, we enable companies to achieve a flexible manufacturing system.

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YOUR CHALLENGES

Mixing challenges for beverage & powder drink mix manufacturers

With a growing appeal for more varied beverage and drink flavours as well as dietary trends including lactose-free and veganism, beverage manufacturers are having to change how they produce their products - from the processes they use to the industrial powder handling and mixing equipment they choose.

Increasingly large recipe portfolios mean many changeovers which significantly impacts production time.

Powder mix segregation is a risk, particularly with 3 in 1 coffee mixes, due to the different particle characteristics.

Problems with dust create cross-contamination risks, putting both employees and customers at risk.

  • Quickly responding to consumer demand

  • Many recipe variations due to large product portfolios

  • Strict allergen control and regulatory restrictions

  • Traditional systems limit flexibility

  • Powder mix segregation

  • Powder containment and dust in the factory
HOW WE CAN HELP

Improve productivity for beverage & powder drink mix manufacturing

Matcon's bulk material processing IBC solutions are designed to optimize your production line to ultimately make it more flexible. By employing parallel processing, each manufacturing process step can take place independently to allow manufacturers to produce more than one batch or different recipe batches at any given time.

The system remains closed at all times as all powders are contained within the IBC, eliminating any risk for cross-contamination and offering dust containment for a cleaner environment and operator safety. As ingredients are fully contained within the IBC tumble blender, cleaning between batches is reduced.

With a wide range of IBC sizes available, we can accomodate different batch sizes and support pilot scale testing with seamless scale up.

Our unique Cone Valve Technology located within each IBC protects your blended powders against segregation during the discharge process, maintaining their integrity and quality. It offers automatic and controlled powder discharge, overcoming the traditional powder handling issues of bridging, rat-holing, segregation and degradation.

Fast-Recipe-ChangeoverFast recipe changeover
for agile manufacturing

Prevent-SegregationPrevent mix segregation
for a high quality product

Trace-AllergensTrace allergens
for accurate labelling

Prevent-BridgingPrevent bridging
for precise dosing

Reduce-Cleaning-TimeReduce cleaning times
for high efficiency & a better ROI

No-Cross-ContaminationPrevent cross-contamination
for QA and consumer safety

PROVEN EXPERTISE

Systems to meet the strictest of food safety requirements

Keeping dry ingredients contained is vital for beverage drink industry manufacturers that use 'free-flowing' powders. 

Matcon has years of experience from working within the food, drink and beverage sector therefore we understand the importance of complying with strict food safety, hygiene and nutritional regulatory standards such as FDA Food Safety Modernisation Act (FSMA), Good Manufacturing Practices (GMP) and European Hygienic Engineering & Design Group (EHEDG).

We have supplied flexible and efficient production systems to numerous companies around the world making a wide variety of instant beverage mixes including 3 in 1 coffee, tea blends and powdered drink mixes. Our IBC systems have enabled our customers to increase productivity, reduce costs and improve product quality.

If you are mixing beverages for the sports nutrition industry, visit our page for sports supplement manufacturers.

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6x faster production
with increased flexibility and food certifications.
Read Case Study

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Improved product quality
weekly with rapid changeovers and flexible processing.
 Read Case Study

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1 hour per recipe
saved with dust-free processing  and rapid changeovers.
Read Case Study

SYSTEM MODULES

Powder Handling Systems for Beverage Manufacturers

This simple system is all you need to get started the right way. By decoupling the processing steps we enable companies to achieve a flexible manufacturing system.

The Matcon system is based on using Intermediate Bulk Containers (IBCs) to transport powders between manufacturing steps and as a blending vessel. Because everything is contained within the IBC, there is no clean-down of the blender between recipe changes, which gives you the ultimate flexibility of operation.

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Formulate

No waiting for formulation. Fill Intermediate Bulk Containers off-line for improved efficiency.

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Blend

Mix any recipe, any time. Eliminate time-consuming cleaning for instant recipe changeovers.

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Pack

Prevent mix segregation. Use the IBC Cone Valve for consistent, reliable results.

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Clean

Hygienic design for quick cleaning. No system down-time with off-line cleaning of IBCs.

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TAILORED SOLUTIONS

Key Information For Your Role

Select your area of responsibility below to find out how we can help you.

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I'm Responsible for Management

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