Lean Manufacturing

Eliminate waste with flexible & agile powder handling using IBCs.

With a Lean manufacturing system you can reduce your overall manufacturing costs, get it right first time every time and increase the return on your investment.

Using the Matcon IBC method of manufacturing, shorter runs can be produced as changeovers are quicker and simpler. This means you can ‘make to order’ with small inventory levels and minimal WIP.

Break the Chain

The decoupled nature of the system gives total flexibility and the agility to respond rapidly to changing customer needs.
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Related Pages

Click on the links below to see how we bring our expertise to powder handling:

The Deadly Sins of Waste

Lean Powder Handling and Processing means eliminating anything that does not create value for the end product. Traditional methods of manufacturing often contain hidden wastes.

  • Overproduction – no need for WIP to maintain flow with an IBC system.
  • Waiting – loading and emptying coupled fixed mixer systems means the whole system has to wait. IBCs enable all process steps to operate simultaneously for high OEE rates.
  • Transporting – ergonomic systems are easier to create which reduce material movements.
  • Unnecessary Inventory – ‘make to order’ not campaign runs which risk stock spoilage.
  • Unnecessary motion – with appropriate design the IBC system can achieve good process flows.
  • Defects - quality issues mean whole campaigns are scrapped. With the Matcon Cone Valve, blend segregation is avoided for a quality product every time.
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Overcome the common industry challenges

Over the years we have been able to help our customers to adapt and grow with the ever changing needs of their markets.

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The unique Matcon Cone Valve means that no matter what recipe or ingredient challenges there are, you can be assured it will handle your powders successfully.

  • Efficiently handle product portfolio variety
  • Improve Quality of finished product
  • Shorter lead times
  • Reduced material and labour costs
  • Meet strict Regulatory Standards
  • Reduce the cost of finished goods

Knowledge Hub

We have created this Knowledge Hub to help you understand more about your powders and how to improve your day to day processes.

Case Studies

Read on to discover how we help companies around the world create flexible, agile manufacturing plants.

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White Papers

Understand more about how to get the best from your powder handling site.

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Companies we work with

We have helped many global companies increase their operational flexibility, so that they are able to move
from one production stream to another at a minutes’ notice.

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The Powder Handling Experts

Over the years we have seen a wide range of different powder types and production issues that our Cone Valve technology has been able to overcome. This gives us the confidence to believe we can handle any challenge you wish to put to us.

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INDUSTRIES

PRODUCTS

AFTERSALES

To ensure you make the most of your IBC system, we offer a comprehensive range of spares, maintenance and support packages.

Resources

Expertise