Explore all of Matcon’s powder and bulk material handling key insight articles, manufacturing best practice guides, case studies, technical videos and more.
Whitepapers to aid successful bulk solids processing and powder handling. Providing valuable insights on topics including allergen handling, pharmaceutical manufacturing plant design and the pros and cons of typical Sports Nutrition factory layouts.
Create a flexible, efficient production system that manages the risks presented by allergens.
Handling tablets in larger batches reduces labour to move containers and make/break connections.
Selecting the correct factory layout is key to efficient manufacturing and flexible production.
Find out how to create a flexible manufacturing system that gives you a competitive advantage.
Discover how a change in materials handling can give you an ‘edge’ over the competition.
Implement a flexible manufacturing solution, that will take you from a start-up to global nutrition brand.
Find the weakest link in the production line and see how much it slows down all the other processes.
Bridging, blocking and powder segregation are the traditional powder handling challenges. Read here how to solve them...
Discover how we help companies around the world resolve their powder handling issues and develop lean, flexible manufacturing facilities.
Discover how True Protein implemented a system that enabled scalable growth potential.
Develop a more agile system to cope with small batch runs, recipe variety and handle allergens safely.
Increase capacity and throughput but were experiencing issues with powder flow, downtime, and waste.
Increasing manufacturing capacity to deliver a wider range of tailored, high-quality orders quickly and efficiently.
Discover how a coffee mixes manufacturer installed a new production facility that enabled faster response times.
Replace the cumbersome pre-mixing in fixed mixers which was creating bottlenecks in production & reducing flexibility.
Double production rates and future-proof their manufacturing facility without adding resources or increasing factory space.
Replace the fixed mixer system which took 4-6 hours to clean per changeover & reduced manufacturing efficiency.
Deliver highly variable, recipes and batch sizes, whilst implementing effective measures to counter cross-contamination.
Meeting varied consumer demand with efficient manufacturing to save over one hour of production time per batch.
Implement an upgrade in their manufacturing practices to stay competitive and be a leader in their industry.
Matcon is a one stop solution for all your powder handling needs. We provide industry-leading powder handling equipment, including our patented Cone Valve technology, to overcome all of your powder flow challenges. Our product range includes equipment for Recipe Formulation, Powder Blending, Final Packing and IBC washing solutions.
Discover our IBC range, expertly designed to process, store and transport bulk material solids, powders, granules and tablets.
Matcon Cone Valve technology can overcome powder handling issues such as bridging, blocking and powder mix segregation.
The Matcon Manual Cone Valve IBC removes the risk of powder mix segregation or rat-holing that can be experienced with butterfly valve IBCs.
Designed to equip Silos and Hoppers with Cone Valve technology so that powder discharge can be more controlled.
Formulate recipe batches directly into IBCs using the Matcon IBC Filling system.
An automated, flexible recipe batch formulation system for larger throughput requirements.
Eliminate the time consuming cleaning associated with traditional static mixers with an IBC Blender.
The Intensifier introduces high shear mixing to the IBC blending process and expands blending capabilities.
Automatically inject liquids directly into a powder mix, enclosed within an IBC during its blender rotation cycle.
Discharge the IBC directly into FMCG packing systems without the need for any secondary refill devices.
Directly dose from Matcon IBCs to fill 10-25kg sacks/bags without the need for screw feeders.
IBC cleaning systems from manual to automatic, air-wash to wet-wash, and without the need to remove the Cone Valve.
Matcon Cone Valve technology is effective in ensuring complete and automatic discharge of solvent rich ‘wet cake’ solids
Improved Product Quality, Homogeneity and Productivity in Wet & Dry Granulation and Direct Compression processing
The Matcon Tablet Handling IBC system gives you the ability to handle tablets in bulk without concerns of breakage or damage.
Mix a range of IBC sizes and eliminate time-consuming cleaning for fast changeover between product batches.
Explore our resources including infographics, checklists and calculators to help you with your day-to-day powder handling challenges.
Discover the savings and efficiencies that you will realise across your production process.
Explore and review the key questions you need to ask when you're evaluating an industrial mixer.
Explore Matcon’s latest powder and bulk material handling insights and technical videos. Discover how companies are increasing their process efficiency and flexibility with a Matcon Intermediate Bulk Container (IBC) System.
Invented by Matcon, Cone Valve technology offers automatic and controlled discharge of virtually any powder type.
Mix any recipe at any time with Matcon’s IBC Blender. Changeovers are virtually instantaneous for effective blending with no downtime.
This blending system comparison video provides a visual evaluation of a traditional fixed mixer vs. Matcon’s container-based IBC system.
IBC cleaning equipment is available from simple manual wash lance arrangements spraying the internal surfaces of the IBC.
The Matcon Air Wash System provides complete inside wash and dry of the IBC without the need to remove the Cone Valve.
Decoupling each of the powder processing stages means they can take place simultaneously to increase efficiency.
This webinar explains how using an IBC System is the perfect solution for companies manufacturing instant coffee and beverage mixes.
Flexibility and Hygiene in the Dairy industry is a balancing act. In this webinar, we cover the Dairy industries' current trends and challenges.
This webinar, discusses manual intervention, automated solutions and explains how manufacturers can achieve more effective production practices.
Discover how Wetra, a manufacturer of coffee mixes and beverages enabled faster response times with Matcon.
We explain how a contract manufacturer installed a Matcon IBC System to produce highly customized food products.
A leading pharmaceutical manufacturer in China using a Matcon IBC System in a single-floor Solid Dosage Facility.
Rain Nutrience doubled their production rates and increased their blending capacity fourfold by installing a modular IBC System.
Discover the MCV - designed specifically to assist companies who experience problems with butterfly valve or slide valve IBCs.
Type your question for our team below.