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Matcon 2023: Advancements & Solutions for the Powder Processing Industry

In a year where manufacturers have faced many challenges, Matcon was proud to be a reliable partner, ensuring that our customers never had to compromise on quality or productivity.

Throughout 2023, we remained unwavering in our commitment to product development and industry-leading technology solutions. It is this dedication that enabled us to support our valued customers through another turbulent year.

As we reflect on the year gone by, let's dive into some key moments that defined Matcon's journey in 2023:

Unveiling the Pilot Scale Blender

One of the year's most exciting developments has been the in-house design of Matcon’s Pilot Scale Blender. This innovative solution caters to manufacturers seeking a dependable method to mix high-value, low-volume products and experiment with new recipe formulations.

The Pilot Scale Blender offers engineers an ideal platform for formulating and optimising recipes and empowers process owners to expand their product range, meet niche market demands and drive business growth, all while ensuring cost efficiency.

With credit to the continuous innovation and development from the Matcon team, there is now an efficient and effective way to blend low-volume powders and experiment with test recipes.


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Matcon IBC Systems: Your Ally in Adversity

Our Matcon Cone Valve IBC (Intermediate Bulk Container) systems have continued to pave the way as game-changers in the industry, foregrounding the two pillars of manufacturing success - efficiency and overheads.

The essence of their success lies in the power of decoupling; transforming production lines into a hub of simultaneous activities. This ensures that manufacturing is in constant flow, thanks to the use of independent, portable IBCs, each covering a different manufacturing process - from filling, blending, dispensing, to cleaning, gearing up to re-join in rotation.

The merits of our decoupled powder handling systems, however, extend beyond mere increased capacity. They significantly reduce cross-contamination risk by keeping ingredients sealed within an IBC throughout the manufacturing process. The adoption of our IBCs also results in less cleaning time, allowing for offline cleaning of containers, as well as minimising product waste by mitigating the risks associated with human error.

What truly sets our powder handling systems apart is their modular design, which allows for expansion and capacity addition as per your business's growth requirements. We also ensure the efficient use of your investment by integrating expensive existing equipment like blenders into the workflow. Companies adopting our IBC systems have seen significant reductions in waste and improvements in overall equipment effectiveness (OEE), yielding not only substantial cost savings but also lessening the environmental impact - a remarkable achievement for manufacturers looking to stay ahead in a challenging year.

 

Manufacturers Leverage Our Powder Handling Expertise to Drive Production Efficiency and Innovation in the Rising Battery Sector

The battery sector is experiencing an unprecedented surge, with manufacturers continuously seeking advanced technologies that can enhance performance, safety and curb production costs. Amid this rapid growth, Matcon has emerged as a leading force, providing tailored powder-handling solutions that cater to the unique needs of the battery industry.

Drawing on our legacy of over four decades in delivering superior powder-handling solutions, combined with our relentless pursuit of innovation, we have paved the way for more robust and efficient systems in the battery production pipeline. Our solutions are not just about meeting immediate needs — they're about future-proofing operations in an increasingly competitive and demanding industry.

If you have a project in this arena, we invite you to consult with our team of experts. Discover why many industry leaders have already embraced our solutions, leveraging our expertise to drive production efficiency and foster innovation.

 

Looking Forward to 2024 and Beyond

It’s not just about looking back on a year of significant growth and innovation but also to the future.

We are proud to have played a key role in pushing the boundaries of what's possible in the battery industry and bringing a unique new product to the market. As we move forward, we remain committed to driving innovation, improving processes, and helping our clients navigate the complexities of their manufacturing landscape.

We thank our customers, partners, and the entire Matcon team for their continued support and look forward to making 2024 another year of remarkable progress.

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Posted by

Matt Baumber

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The Original Cone Valve IBC Manufacturers

At the heart of the Matcon system you will find the Cone Valve - invented, patented and developed by us. We help manufacturers overcome issues of mix segregation, containment and bridging that are inherent in traditional powder handling systems. Discover our unique approach to powder handling and the innovation that underpins all that we do.

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